Teijin Frontier Develops Practical, Highly Biodegradable PLA Resin that will Help to Reduce Microplastics
Tokyo, Japan, December 7, 2022 --- Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, announced today that it has developed a practical polylactic acid (PLA) resin that biodegrades faster in oceans, rivers and soil compared to conventional PLA products. By adding a new biodegradation accelerator to the polymer, Teijin Frontier has improved its biodegradation rate without impairing strength, moldability or other practical properties.
The new PLA resin is expected to help reduce microplastics thanks to its accelerated biodegradation rate as well as reduce CO2 emissions during product lifecycles since it is made from plant-derived raw materials.
Teijin Frontier will begin producing and selling pellets, injection- and extrusion-molded products, textiles and non-woven fabrics made with its new PLA resin in fiscal 2023 (ending in March 2024), targeting sales of several hundred million JPY by fiscal 2026.
Fishing lure made with newly developed PLA resin
Teijin Frontier, under its THINK ECO® environmental initiative, is striving to improve its environmental value by developing greener materials and products for applications ranging from clothing to industrial materials.
Conventionally, when PLA polymer is hydrolyzed to less than 10,000Mn (average molecular weight) it can be broken down into carbon dioxide and water by bacteria and fungi. The biodegradation accelerator added by Teijin Frontier hastens hydrolysis to reduce the molecular weight more quickly than in the case of PLA polymers without such additives, thereby enabling faster biodegradation in oceans, rivers and soil. During product processing and storage, however, molecular weight decreases only slightly, similar to that of conventional PLA polymers, so Teijin Frontier’s new PLA resin is highly practical because its crystallinity and moldability are not impaired.
The new PLA resin can be processed and molded in the same way as conventional versions for the production of resins, films, injection and extrusion molded products, textiles and non-woven fabrics. Also, the decomposition period—about six months to two years according to verification tests conducted by Teijin Frontier—can be controlled by adjusting addition conditions and the amount of biodegradation accelerator. Accordingly, decomposition can be adjusted to the life expectancy of specific items, such as agriculture and fishery products, for example.
Soil degradation of 300μm-thickness films
Teijin Frontier test in which colorless and transparent films were buried in 10cm of soil
for eight weeks (June to October 2022) in Japan
PLA resins, which are generally made from plant-derived ingredients and are biodegradable, are used in a wide range of products due to their high crystallinity and practicality. Although biodegradation performance is acceptable under hot, humid compost conditions, the rate is slowed down greatly in oceans, rivers and soil, resulting in the presence of residual microplastics for long periods of time. Until now, attempts to improve biodegradability have impaired the strength and other practical properties of these products.
About the Teijin Group
Teijin (TSE: 3401) is a technology-driven global group offering advanced solutions in the fields of environmental value; safety, security and disaster mitigation; and demographic change and increased health consciousness. Originally established as Japan's first rayon manufacturer in 1918, Teijin has evolved into a unique enterprise encompassing three core business domains: high-performance materials including aramid, carbon fibers and composites, and also resin and plastic processing, films, polyester fibers and products converting; healthcare including pharmaceuticals and home healthcare equipment for bone/joint, respiratory and cardiovascular/metabolic diseases, nursing care and pre-symptomatic healthcare; and IT including B2B solutions for medical, corporate and public systems as well as packaged software and B2C online services for digital entertainment. Deeply committed to its stakeholders, as expressed in the brand statement “Human Chemistry, Human Solutions,” Teijin aims to be a company that supports the society of the future. The group comprises some 170 companies and employs some 20,000 people across 20 countries worldwide. Teijin posted consolidated sales of JPY 926.1 billion (USD 7.2 billion) and total assets of JPY 1,207.6 billion (USD 9.4 billion) in the fiscal year that ended on March 31, 2022.
Please visit www.teijin.com
Press Contact
Investor and Public Relations Department
Teijin Limited
+81 (0)3 3506 4055
pr@teijin.co.jp
The new PLA resin is expected to help reduce microplastics thanks to its accelerated biodegradation rate as well as reduce CO2 emissions during product lifecycles since it is made from plant-derived raw materials.
Teijin Frontier will begin producing and selling pellets, injection- and extrusion-molded products, textiles and non-woven fabrics made with its new PLA resin in fiscal 2023 (ending in March 2024), targeting sales of several hundred million JPY by fiscal 2026.
Fishing lure made with newly developed PLA resin
Teijin Frontier, under its THINK ECO® environmental initiative, is striving to improve its environmental value by developing greener materials and products for applications ranging from clothing to industrial materials.
Conventionally, when PLA polymer is hydrolyzed to less than 10,000Mn (average molecular weight) it can be broken down into carbon dioxide and water by bacteria and fungi. The biodegradation accelerator added by Teijin Frontier hastens hydrolysis to reduce the molecular weight more quickly than in the case of PLA polymers without such additives, thereby enabling faster biodegradation in oceans, rivers and soil. During product processing and storage, however, molecular weight decreases only slightly, similar to that of conventional PLA polymers, so Teijin Frontier’s new PLA resin is highly practical because its crystallinity and moldability are not impaired.
The new PLA resin can be processed and molded in the same way as conventional versions for the production of resins, films, injection and extrusion molded products, textiles and non-woven fabrics. Also, the decomposition period—about six months to two years according to verification tests conducted by Teijin Frontier—can be controlled by adjusting addition conditions and the amount of biodegradation accelerator. Accordingly, decomposition can be adjusted to the life expectancy of specific items, such as agriculture and fishery products, for example.
Soil degradation of 300μm-thickness films
| At start | Eight weeks later | |
| Newly developed product |  |
 |
| Conventional product |  |
 |
for eight weeks (June to October 2022) in Japan
PLA resins, which are generally made from plant-derived ingredients and are biodegradable, are used in a wide range of products due to their high crystallinity and practicality. Although biodegradation performance is acceptable under hot, humid compost conditions, the rate is slowed down greatly in oceans, rivers and soil, resulting in the presence of residual microplastics for long periods of time. Until now, attempts to improve biodegradability have impaired the strength and other practical properties of these products.
About the Teijin Group
Teijin (TSE: 3401) is a technology-driven global group offering advanced solutions in the fields of environmental value; safety, security and disaster mitigation; and demographic change and increased health consciousness. Originally established as Japan's first rayon manufacturer in 1918, Teijin has evolved into a unique enterprise encompassing three core business domains: high-performance materials including aramid, carbon fibers and composites, and also resin and plastic processing, films, polyester fibers and products converting; healthcare including pharmaceuticals and home healthcare equipment for bone/joint, respiratory and cardiovascular/metabolic diseases, nursing care and pre-symptomatic healthcare; and IT including B2B solutions for medical, corporate and public systems as well as packaged software and B2C online services for digital entertainment. Deeply committed to its stakeholders, as expressed in the brand statement “Human Chemistry, Human Solutions,” Teijin aims to be a company that supports the society of the future. The group comprises some 170 companies and employs some 20,000 people across 20 countries worldwide. Teijin posted consolidated sales of JPY 926.1 billion (USD 7.2 billion) and total assets of JPY 1,207.6 billion (USD 9.4 billion) in the fiscal year that ended on March 31, 2022.
Please visit www.teijin.com
Press Contact
Investor and Public Relations Department
Teijin Limited
+81 (0)3 3506 4055
pr@teijin.co.jp